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From: Selvakumar <selvakumar@powerprojectsindia.com>
Subject: Case Study #6: Protection Coordination for a 2x210 MW Thermal Power
 Plant with FGD System
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                                                Visit Website
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</tr></table></td></tr></table><table cellpadding=3D"0" cellspacing=3D"0" b=
order=3D"0" width=3D"600" class=3D"main container" style=3D"width: 600px;">=
<tr><td align=3D"left" valign=3D"top" class=3D"mobile-padding-small" bgcolo=
r=3D"#ffffff" style=3D"vertical-align: top; line-height: 1; padding: 40px; =
background-color: #ffffff;"><table cellpadding=3D"0" cellspacing=3D"0" bord=
er=3D"0" width=3D"100%" class=3D"block" style=3D"width: 100%;"><tr><td alig=
n=3D"left" valign=3D"top" style=3D"vertical-align: top; line-height: 1;"><h=
1 class=3D"h1" style=3D"padding: 0px; margin: 0px 0px 10px; font-style: nor=
mal; font-family: 'IBM Plex Sans'; font-size: 32px; line-height: 39px; colo=
r: #111118; font-weight: bold;"><b><b>How did we help</b>ed a 2x210<b>=E2=
=80=AF</b><b>MW Thermal Power Plant build a reliable Electrical Design for =
FGD system</b>?&nbsp;</b></h1><p style=3D"padding: 0px; margin: 0px 0px 20p=
x; font-family: 'IBM Plex Sans'; color: #222228; font-size: 16px; line-heig=
ht: 24px;">India has 183 Nos of existing Coal based thermal power plants wi=
th 448 number of units (stacks) developed by 72 Nos of developers.&nbsp;<br=
></p><span class=3D"" style=3D"display: inline-block; font-size: 0px; line-=
height: 0; vertical-align: top;"><img border=3D"0" src=3D"https://s3.us-eas=
t-1.amazonaws.com/contents.newzenler.com/13107/library/Picture168394863b899=
6_lg.png" style=3D"margin: 0px; padding: 0px; max-width: 100%; border: none=
; vertical-align: top; width: 520px;" width=3D"520"></span><span style=3D"d=
isplay: inline-block; font-size: 0px; line-height: 0; vertical-align: top;"=
><img border=3D"0" width=3D"0" src=3D"https://s3.us-east-1.amazonaws.com/co=
ntents.newzenler.com/13107/library/PL-316812f6e33e4f2_lg.jpg" style=3D"marg=
in: 0px; padding: 0px; max-width: 100%; border: none; vertical-align: top; =
width: 0px;"></span><p style=3D"padding: 0px; margin: 20px 0px; font-family=
: 'IBM Plex Sans'; color: #222228; font-size: 16px; line-height: 24px;">The=
 Ozone Monitoring Instrument (OMI) onboard NASA=E2=80=99s Aura satellite ha=
s been providing global observations of key atmospheric pollutant gases inc=
luding sulphur dioxide (SO2), since October 2004.&nbsp;<br></p><h2 class=3D=
"h2" style=3D"padding: 0px; margin: 0px 0px 5px; font-style: normal; font-f=
amily: 'IBM Plex Sans'; font-size: 28px; line-height: 37px; color: #c92a2a;=
 font-weight: bold;"><b>Case Study:</b></h2><span class=3D"" style=3D"displ=
ay: inline-block; font-size: 0px; line-height: 0; vertical-align: top;"><im=
g border=3D"0" src=3D"https://s3.us-east-1.amazonaws.com/contents.newzenler=
.com/13107/library/Picture26839488a700f7_lg.png" style=3D"margin: 0px; padd=
ing: 0px; max-width: 100%; border: none; vertical-align: top; width: 520px;=
" width=3D"520"></span><p style=3D"padding: 0px; margin: 20px 0px; font-fam=
ily: 'IBM Plex Sans'; color: #222228; font-size: 16px; line-height: 24px;">=
Annual mean SO2 column burden data as well as trend in annual mean SO2 colu=
mn&nbsp;burden data over the Indian region during the period from 2005 to 2=
019.<br>FGD systems are critical retrofit installations for emission contro=
l. Here=E2=80=99s how we helped a flue gas desulphurization (FGD) system at=
 a 2x210 MW coal-based thermal power station in Maharashtra build a fully c=
oordinated relay protection scheme for its auxiliary network=E2=80=94ensuri=
ng safe fault isolation and operational stability.<br></p><span class=3D"" =
style=3D"display: inline-block; font-size: 0px; line-height: 0; vertical-al=
ign: top;"><img border=3D"0" src=3D"https://s3.us-east-1.amazonaws.com/cont=
ents.newzenler.com/13107/library/Picture3683948b5bfb66_lg.png" style=3D"mar=
gin: 0px; padding: 0px; max-width: 100%; border: none; vertical-align: top;=
 width: 520px;" width=3D"520"></span><table cellpadding=3D"0" cellspacing=
=3D"0" border=3D"0" width=3D"100%" class=3D"spacer" style=3D"width: 100%;">=
<tr><td align=3D"left" valign=3D"top" style=3D"vertical-align: top; line-he=
ight: 10px; padding: 0px; font-size: 10px; height: 10px;">&nbsp;</td></tr><=
/table><h2 class=3D"h2" style=3D"padding: 0px; margin: 0px 0px 5px; font-st=
yle: normal; font-family: 'IBM Plex Sans'; font-size: 28px; line-height: 37=
px; color: #c92a2a; font-weight: bold;">
    <b>Challenge=E2=80=99s they faced:</b>
</h2><p style=3D"padding: 0px; margin: 0px; font-family: 'IBM Plex Sans'; c=
olor: #222228; font-size: 16px; line-height: 24px;">The facility faced oper=
ational risks across three electrical configurations:&nbsp;<br>
    <br>
    <strong data-start=3D"809" data-end=3D"860">&gt; </strong><b></b>Meetin=
g the additional demand with existing infrastructure&nbsp;<br><strong data-=
start=3D"932" data-end=3D"974">&gt; </strong><b></b>Increase in short circu=
it current with additional motors&nbsp;<b><br>
    </b><span data-start=3D"1051" data-end=3D"1081"><b>&gt;</b>&nbsp;<b></b=
>Protection coordination with additional equipment=E2=80=99s&nbsp;<br><b>&g=
t;&nbsp;</b>Coordination had to be achieved across a network of Siemens SIP=
ROTEC relays under both phase and ground fault conditions.&nbsp;</span></p>=
<table cellpadding=3D"0" cellspacing=3D"0" border=3D"0" width=3D"100%" clas=
s=3D"spacer" style=3D"width: 100%;"><tr><td align=3D"left" valign=3D"top" s=
tyle=3D"vertical-align: top; line-height: 30px; padding: 0px; font-size: 30=
px; height: 30px;">&nbsp;</td></tr></table><h2 class=3D"h2" style=3D"paddin=
g: 0px; margin: 0px 0px 5px; font-style: normal; font-family: 'IBM Plex San=
s'; font-size: 28px; line-height: 37px; color: #c92a2a; font-weight: bold;"=
>
    <b>Solution</b>
</h2><p style=3D"padding: 0px; margin: 0px; font-family: 'IBM Plex Sans'; c=
olor: #222228; font-size: 16px; line-height: 24px;">We carried out a physic=
al measurement of existing load for a week time and performed load flow, sh=
ort circuit and relay coordination studies using ETAP Star 24.0.C:&nbsp;<br=
><br>
    <b></b><b>=E2=9C=94</b> <b></b>Modelled the entire existing 210 MW with=
 Generator, IPBD, Generator Transformer, Unit Auxiliary Transformer, Grid e=
tc&nbsp;<br>
    <b></b><b>=E2=9C=94 </b>Added the proposed FGD System with 6.6 kV and 0=
.415 kV feeders under realistic operating conditions, including open PMCC b=
us coupler.&nbsp;<br>
    <b>=E2=9C=94 </b>Checked the loading of Unit auxiliary transformer and =
station transformer using load flow and validating with physical measuremen=
ts&nbsp;<br><b>=E2=9C=94&nbsp;</b>Validated the short circuit current are w=
ithin the limit of Switchgears&nbsp;<br><b>=E2=9C=94&nbsp;</b>Verified prot=
ection settings for all SIPROTEC 7SJ66 and 7SJ64 relays at the HT and LT le=
vels.&nbsp;<br><b>=E2=9C=94&nbsp;</b>Configured 50, 51, 50N, and 51N elemen=
ts with normal and extremely inverse IEC curves.&nbsp;<br><b>=E2=9C=94&nbsp=
;</b>Generated TCC plots for each feeder, checking coordination at 3x, 5x, =
and 8x fault current multiples.<br><b>=E2=9C=94&nbsp;</b>Established discri=
mination margins for critical feeders such as MCC panels, viper mills, and =
sorbent blowers.<br><br></p><h2 class=3D"h2" style=3D"padding: 0px; margin:=
 0px 0px 5px; font-style: normal; font-family: 'IBM Plex Sans'; font-size: =
28px; line-height: 37px; color: #c92a2a; font-weight: bold;"><b>As a Result=
</b></h2><p style=3D"padding: 0px; margin: 0px; font-family: 'IBM Plex Sans=
'; color: #222228; font-size: 16px; line-height: 24px;"><br>
    <b></b><b>=E2=9C=94</b> <b></b>Ensuring the loading of equipment=E2=80=
=99s are within limit.<br>
    <b></b><b>=E2=9C=94 </b>Ensuring the Voltage drop is within the limit.<=
br>
    <b>=E2=9C=94 </b>Selective fault isolation achieved for all LV feeders,=
 with fast tripping and no relay overlap.&nbsp;<br><b>=E2=9C=94&nbsp;</b>Se=
nsitive ground fault detection .<br><b>=E2=9C=94&nbsp;</b>Reliable clearing=
 for fault currents<br><b>=E2=9C=94&nbsp;</b>Relay coordination achieved ev=
en in complex transformer parallel operation.&nbsp;<br><b>=E2=9C=94&nbsp;</=
b>Final settings ready for field implementation and commissioning.&nbsp;<br=
><br>For critical auxiliaries like FGD systems in thermal power plants, rel=
ay protection is not just a technical formality=E2=80=94it=E2=80=99s your f=
irst and last line of defence.&nbsp;<br></p><table cellpadding=3D"0" cellsp=
acing=3D"0" border=3D"0" width=3D"100%" class=3D"spacer" style=3D"width: 10=
0%;"><tr><td align=3D"left" valign=3D"top" style=3D"vertical-align: top; li=
ne-height: 10px; padding: 0px; font-size: 10px; height: 10px;">&nbsp;</td><=
/tr></table><p style=3D"padding: 0px; margin: 0px; font-family: 'IBM Plex S=
ans'; color: #222228; font-size: 16px; line-height: 24px;">
    If you need support on Power System Studies Consulting using Softwares =
like ETAP, DIgSILENT PowerFactory, PSSE, CDEGS and PSCAD. Book a Consulting=
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